Bulk Gunge

Whilst most people using this site will probably be happy to make a few litres or a bucketful of gunge or slime, there will always be those that need to make more. This page is therefore aimed at providing information that may be of use if you want to produce larger quantities (even as far as filling a swimming pool). Please read the other general gunge pages first to understand the basic properties & general choices.

Quantities up to 1000-2000 Litres

The main part of this page is valid up to quantities of around 1000-2000 litres, although this not a hard and fast limit. It will therefore suit most intermediate users such as those wanting to fill paddling pools, dunk tanks or ‘slime run’ obstacles. Quantities above this may favour different techniques, but I have produced approximately 8000 litres successfully using these methods.

The first consideration will be which substance to use.  There are two main issues here; Cost and ease of mixing.

Many of the possibilities described in the other pages of this website will not be cheap enough to make a large quantity practical. This leaves two main possibilities; Guar Gum and Xanthan Gum. At the time of writing, they are approximately equivalent in price, I would therefore use whatever you can be obtain at a reasonable cost, but bear in mind whilst comparing cost per kilo that the grade chosen can affect the viscosity of the mix.

Ease of Mixing
Many of the options of thickener work best when mixed in hot water, and in some cases like Natrasol this is essential. Thankfully both Guar Gum and Xanthan Gum both mix into cold water well.

Gunge proportions
I normally work with proportions of 1.5% thickener, but when in bulk you may be able to reduce this somewhat. I would postulate that the proportions used in the iconic game shows ‘Run the Risk’ and ‘Get Your Own Back” are a lower proportion. The images on this page use 1.5% thickener.

As for smaller quantities, I would recommend using powder paints as the colourant. I will typically use 3% by weight where the colouring needs to be strong and when the coverage on people needs to be opaque. The images on this page use this proportion. If the colouring needs to just work in bulk, then the quantity can be massively reduced. Bear in mind that at 3%, the colouring may stain light fabrics, so the choice of concentration would need to take account of this.

You will need a sufficient water supply directly available where you are mixing, as well as a power supply. The flow through a domestic hose can be quite low, so it is worth planning beforehand to make sure you get a sufficient flow. The speed that the gunge can be made may be related to how fast you can fill the containers you are using. 

There are a number of possible ways of mixing the gunge, but my preferred option up to about 1000 litres is now to use a plaster mixer and a couple of plastic drums of about 60 litre capacity. 

Plastic Drum  Plaster Mixer
60 litre plastic drum and plaster mixer

It is possible to mix the gunge in bulk, putting the quantity of water needed into the pool/ tank you are using and stirring the colourant and thickener. In my experience, producing about 400 litres this way, it is very difficult to get a thorough mix as you need a powerful mixer to get the full volume of water circulating quickly enough to get good thorough mixing- indeed I burnt out an electric drill doing this and ended up with somewhat lumpy gunge. It is possible to obtain mixers to go into a standard drill, and for smaller batches these can be effective. The plaster mixer is however more suited to the larger batches as they are generally more powerful, operate at a suitable speed and have a slow start- for a one off they can usually be hired. 

My preferred production method starts with pre-weighing ingredients into plastic containers so that they are ready for use. Bear in mind that these need to be kept dry up until they are used so you may need to cover them or weigh indoors if there is any chance of rain or splashing. It is also important to make sure all items coming in contact with the gunge are clean.

In parallel I will fill the plastic drums using a hose until they reach about 50 litres. It is useful to have some headspace when mixing, so 50 litres in a 60 litre drum works well. I tend not to use significantly bigger drums as the 50 litres can be lifted and carried between two people easily.

The plaster mixer is then used to stir the water thoroughly whilst the colourant and thickener is added.

Weighing Materials  Mixing Gunge
Weighing out material and mixing

Should you wish to mix larger quantities, larger drums up to oil drum size (220 litres ish) could be used, but you are likely to need access to mechanical handling equipment to move these around.

Mixing any large quantity will take some time to do- as mentioned above the ability to fill containers with water will be key to this, but so will the time needed on each batch, which cumulatively can become significant. I often find making the gunge the day before it needs to be used is a good idea and helps reach the deadline.

I would strongly recommend making trial batches of material first, before mixing large quantities- you will need to know your choices will work well for your application.

Pool of Gunge  
Pool of Slime
Pools of gunge made for various events
Inflatable pool contains 500 litres, black tank about 250

Consideration needs to be given to the best method of disposing of the gunge after use. I would avoid directly dumping the thick material into a sewer to avoid any chance of blockage. The gunge will degrade after a few days back to water, so if time is available it can then be run to sewerage safely.

In some cases we have tipped out the material onto grass- the water is absorbed quickly. The remainder is then primarily colourant of which the bulk is chalk.

An alternative is to have the gunge collected by a liquid waste company- this is likely to be the most environmentally sound method, but also the most expensive.

Slime Friends  Gunge Swim


The resultant goo

Very Large Quantities
Quantities exceeding 1000-2000 litres will almost certainly need different techniques, although the majority of the factors discussed above will still be valid. I am aware of very few instances where this sort of quantity has been used so will discuss these as case histories;

The Mythbusters produced an episode where they tested the myth of swimming in treacle vs. water. For this they used guar gum and used a cement truck to mix. From the footage it is clear the mixing was ineffective as the material ‘fisheyed’, partially gelled with solid lumps which tends to float to the surface. I would postulate that mixing in this way is not sufficiently high shear to be effective.

Nickelodeon Kids Choice Awards
Nickelodeon have produced a number of stunts over the past few years, some of which have used significant quantities of slime- this has been commercially supplied by Blair Adhesives, in one case at least shipped in by tanker. Notable here is that Blair Adhesives will have commercial equipment designed to mix large quantities in significant batch sizes away from site. This would seem to be the most effective method to me- elsewhere I am sure contract manufacturing could be used.

University of Minnesota
In 2005 a team from the University of Minnesota one the IgNobel prize for their research as to whether it is quicker to swim in syrup or water. To achieve this they thickened up the water in their university pool with guar gum, but in very low concentrations, hence the mixing wouldn’t have been as difficult as would be envisaged.

If you are looking at an event where very large quantities of gunge are needed (above about 2000 litres), then I would suggest it warrants investigating a contract manufacturer to pre-mix it away from site. If sufficient water supplies are available, a tolerance for a small quantity of lumps is possible and mechanical handling is available, the use of tipping skips of 500-100 litre capacity would provide a route to production on site. Other industrial mixing equipment may prove possible to use too.

If making the goop in advance, or needing to keep it in use for some time, then it may be necessary to use preservatives as degradation can occur in a few days (especially in hot conditions).

It should be noted that any structure needed to contain large quantities will also need careful consideration and design to withstand all the forces on it.

Industrial gunge mixer
 Industrial Food or Cosmetic Mixer

Further information       
For further sources of information, and on services superpants.net can offer your event, please see the further info page.

Photo Credits
Many thanks to those that provided photos for this web page, copyright of these remains with the photographer (c) 2013;

Gunge Index
(c) M Pantrey 2013-14